Ready-mix Concrete (RMC) is a type of concrete that is manufactured in a batching plant, according to standard specifications. The concrete mix is prepared off-site and transported to the construction project location in agitable trucks. RMC guarantees higher quality and sustainability compared to site-mixed concrete. As the leading Ready-mix Concrete Suppliers in Boisar, we can assure you that the concrete mixture is precise and of superior quality. Specialized concrete mixtures can also be formulated efficiently using the RMC method. It has become one of the key choices of modern constructors. Let us help you dive deeper into understanding what is Ready-mix Concrete (RMC).
Types of Ready-mix Concrete
There are three main types of ready-mix concrete:
1. Transit Mixed Concrete
This type involves the direct loading of cement, aggregate, sand and water into the revolving drum of transit mixer trucks. The drum rotates at various speeds through the stages of loading, transportation and discharge to thoroughly mix the concrete ingredients inside.
2. Shrink Mixed Concrete
In this type, partial mixing is done at the central batching plant and the remaining mixing is completed in the revolving drum of transit mixer trucks during transportation. This ensures adequate mixing while reducing the load on stationary mixers.
3. Central Mixed Concrete
Here, concrete mixing is carried out fully at the central batching plant and loading is done into truck mixers. During transit, the mixer drum in trucks functions only as an agitator to prevent the segregation of ingredients delivered to the site.
Benefits of Ready-mix Concrete
Some key benefits of RMC over site-mixed concrete include:
Higher Quality & Consistency
Batching plants use sophisticated weighing and mixing equipment and strict QC processes to ensure consistency in material quality and mix designs.
Faster Construction
Mechanised operations are more efficient with a higher daily output capacity compared to manual site-mixing methods.
Reduced Wastage & Cost Savings
Better material utilization reduces wastage. It is often more economical than site-mixing, especially for large projects.
Versatility in Supply
RMC suppliers can provide concrete as per job requirements in terms of material specifications, slump, and workability and deliver smaller or larger volumes as needed.
Environmental Friendly
Generates less dust, noise and fuel consumption versus site-mixing. Cement usage is 10-12% lower due to improved technical processes.
Uses and Applications of RMC
Building Construction
- Foundations – Strip footings, pile caps, raft foundations etc. RMC ensures uniform concrete placement.
- Columns – Precast or cast-in-place columns of any shape or size.
- Beams – Roof beams, lintel beams, flat beams etc. made durable with RMC.
- Slabs – Roof slabs, ground floor slabs, upper floor slabs for homes and commercial buildings.
- Stairs – Monolithic staircases, precast stair treads and landings are cast using RMC.
Infrastructure Projects
- Bridges – Pier caps, abutments, deck slabs, approach slabs for roads and railways. Large bridges heavily depend on continuous RMC supply.
- Dams – Gravity dams, arch dams, and buttress dams have mass concrete works simplified with RMC.
- Roads – Pavements, divider strips and crash barriers are constructed rapidly using RMC.
- Flyovers/Overpasses – Decks, and piers are prime applications where RMC maintains schedules.
Industrial Construction
- Plant rooms – Transformer yards, pump houses, boiler plant rooms etc. need robust concrete structures.
- Warehouses – Slabs on grade floors, mezzanine floors, and columns are typical usages.
- Factories – Production areas, storage yards, and workshop floors employ large volumes of RMC.
Other Applications
- Precast concrete – Beams, slabs, panels, pipes etc. are cast in precast yards using RMC.
- Piling – Foundation piles, retaining walls, and cofferdams are concreted underwater via RMC tremie.
- Repairs – Structural strengthening, crack patching, and floor repairs frequently use fast-setting RMC.
Ready-mix Concrete Suppliers in Boisar
In conclusion, ready-mix concrete has revolutionised the construction industry by providing a reliable, efficient and sustainable solution for concrete supply. Ready-mixed concrete has become the preferred choice for most mid-large scale projects. As a top Construction Materials Supplier in Boisar and Building Materials Supplier in Boisar, Adhikari Projects provides RMC to many large commercial and residential projects in the area. Our in-house batching plant and modern fleet of transit mixers ensure just-in-time delivery and quality control.
